After many years of observing and studying the offerings in the marketplace for PCD milling cutters and with our own experience with monoblock options, we have developed what we believe is the best option that provides a sensible combination of durability, stability, and simplicity as a platform for cartridge style PCD milling.
We have the ability to successfully provide for all of your tooling needs from start to finish with regard to PCD Milling, PCD Drilling, PCD Reaming, PCD Insert Tools, and PCD Inserts.
PART NO. |
SIZE |
PILOT |
PILOT HIGHT |
KEY WAY WIDTH |
SET HIGHT |
COOLANT METHOD |
NO. OF STATIONS |
BODY MATERIAL |
414-50.8.12.7 |
2.00" |
0.50" |
0.57" |
0.25" |
2.00" |
Screw |
6 |
Steel |
414-63.5.19.05 |
2.50" |
0.75" |
0.75" |
0.31" |
2.00" |
Screw |
8 |
Steel |
414-76.2.25.4 |
3.00" |
1.00" |
0.75" |
0.38" |
2.00" |
Screw |
10 |
Aluminum |
414-101.4.31.75 |
4.00" |
1.25" |
0.75" |
0.50" |
2.00" |
Screw |
12 |
Aluminum |
414-127.0.38.1 |
5.00" |
1.50" |
1.00" |
0.63" |
2.375" |
Plate |
16 |
Aluminum |
414-152.4.38.1 |
6.00" |
1.50" |
1.00" |
0.63" |
2.375" |
Plate |
20 |
Aluminum |
414-203.2.63.5 |
8.00" |
2.50" |
1.25" |
1.00" |
2.375" |
Plate |
24 |
Aluminum |
414-254.0.63.5 |
10.00" |
2.50" |
1.25" |
1.00" |
2.375" |
Plate |
28 |
Aluminum |
414-304.8.63.5 |
12.00" |
2.50" |
1.25" |
1.00" |
2.375" |
Plate |
36 |
Aluminum |
MILLING CUTTER SIZE |
SHOWER SCREW PART NUMBER |
SHOWER PLATE PART NUMBER |
SHOWER SCREW THREAD |
BODY MATERIAL |
2.00 | 414-50.8-SS | N/A | 1/4 x 28 | Steel |
2.50 | 414-63.5-SS | N/A | 3/9 x 24 | Steel |
3.00 | 414-76.2-SS | N/A | 1/2 x 20 | Steel |
4.00 | 414-101.4-SS | N/A | 5/8 x 18 | Steel |
5.00 | 414-127.0-SS | 414-127.0.CP | 3/4 x 16 | Steel Screw + Aluminum Plate* |
6.00 | 414.152.4-SS | 414-152.4.CP | 3/4 x 16 | Steel Screw + Aluminum Plate* |
8.00 | N/A | 414-203.2.CP | N/A | Aluminum |
10.00 | N/A |
414-254.0.CP |
N/A | Aluminum |
12.00 | N/A | 414-304.8.CP | N/A | Aluminum |
PART NO. |
SIZE |
PILOT |
PILOT HIGHT |
KEY WAY WIDTH |
SET HIGHT |
COOLANT METHOD |
NO. OF STATIONS |
BODY MATERIAL |
414-80.025.4 |
80mm |
25.4mm |
22mm |
9.5mm |
50mm |
Screw |
10 |
Aluminum |
414-100.0.31.75 |
100mm |
31.75mm |
30mm |
12.7mm |
50mm |
Screw |
12 |
Aluminum |
414-125.0.38.1 |
125mm |
38.1mm |
34mm |
15.9mm |
63mm |
Plate |
16 |
Aluminum |
414-160.038.1 |
160mm |
38.1mm |
34mm |
15.9mm |
63mm |
Plate |
20 |
Aluminum |
MILLING CUTTER SIZE |
SHOWER SCREW PART NUMBER |
SHOWER PLATE PART NUMBER |
SHOWER SCREW THREAD |
BODY MATERIAL |
80mm | 414-80.0-SS | N/A |
M12 x 1.75 |
Steel |
100mm | 414-100.0-SS | N/A | M16 x 2.0 | Steel |
125mm | 414-12.0-SS | 414-125.0.CP | M20 x 2.5 | Steel Screw + Aluminum Plate* |
160mm | 414-160.0-SS | 414-125.0-CP | M20 x 2.5 | Steel Screw + Aluminum Plate* |
MILLING CUTTER SIZE |
SHOWER SCREW PART NUMBER |
SHOWER PLATE PART NUMBER |
SHOWER SCREW THREAD |
BODY MATERIAL |
50mm | 414-50.0-SS | N/A | M8 x 1.25 | Steel |
63mm | 414.63.0-SS | N/A | M10 x 1.5 | Steel |
80mm | 414.80.0-SS | N/A | M12 x 1.75 | Steel |
100mm | 414.100.0-SS | N/A | M16 x 2.0 | Steel |
125mm | 414.125.0-SS | 414.125.0.CP | M20 x 2.5 | Steel Screw + Aluminum Plate* |
160mm | 4140.160.0-SS | 414.160.0.CP | M20 x 2.5 | Steel Screw + Aluminum Plate* |
200mm | N/A | 414.200.0.CP | N/A | Aluminum |
250mm | N/A | 414-2250.0.CP | N/A | Aluminum |
300mm | N/A | 414-300.0.CP | N/A | Aluminum |
PART NO. |
SIZE |
MHC-001 |
Adjusting Nut Post -2.00 or 50mm Set Height Milling Cutter |
MHC-002 |
7mm Hexagon Adjustment Nit |
MHC-003 |
Shim Plate |
MHC-004 |
Shim plate retaining screw M3X8 |
MHC-005 |
Cartridge Clamp Screw M4X12 |
MHC-006 |
Coolant Plate Machine Screw, M4X30 |
The cutting forces help drive the cartridge into the pocket providing the best stability for the cartridge while in the cut.
Ground and laser edge options to provide the best quality cut for the application.
Depth of Cut range from 5mm to 13mm.
Five basic cartridge geometries available with multiple nose preparations and wiper configurations to solve most any milling challenges.
MATERIAL |
SURFACE SPEED (M/MIN) |
SURFACE SPEED (FT/MIN) |
FEED PER TOOTH (MM/TOOTH) |
FEED PER TOOTH (IN/TOOTH) |
AL LESS THAN 8% SILICON CONTENT | ||||
Low (thin Part or fixture issues) |
600 | 1950 | 0.05 to 0.1 | 0.002 to 0.004 |
Starting |
1250 | 4100 | 0.15 to 2.0 | 0.006 to 0.008 |
Progressive |
3050 | 10 000 | 0.15 to 2.0 | 0.006 to 0.008 |
AL 8-10% SILICON CONTENT | ||||
Low (thin Part or fixture issues) |
600 | 1000 | 0.05 to 0.1 | 0.002 to 0.004 |
Starting |
900 | 1500 | 0.15 to 2.0 | 0.006 to 0.008 |
Progressive |
1850 | 1950 |
0.15 to 2.0 |
0.006 to 0.008 |
AL GREATER THAN 8% SILICON CONTENT | ||||
Low (thin Part or fixture issues) |
300 | 980 | 0.05 to 0.1 | 0.002 to 0.004 |
Starting |
450 | 1500 | 0.15 to 2.0 | 0.006 to 0.008 |
Progressive |
600 |
1950 | 0.15 to 2.0 |
0.006 to 0.008 |
COPPER - BRONZE - ZINC | ||||
Low (thin Part or fixture issues) |
300 | 980 | 0.025 to 0.05 |
0.001 to 0.002 |
Starting |
450 | 1500 | 0.05 to 0.075 | 0.002 to 0.003 |
Progressive |
750 | 2460 | 0.10 to 0.15 | 0.004 to 0.006 |
GREEN CARBIDE AND GREEN CERAMIC | ||||
Low (thin Part or fixture issues) |
150 | 490 | 0.05 to 0.1 | 0.002 to 0.004 |
Starting |
300 | 980 | 0.01 to 0.15 | 0.004 to 0.006 |
Progressive |
450 | 1470 | 0.15 to 0.2 | 0.006 to 0.008 |
CARBON FIBER COMPOSITES | ||||
Low (thin Part or fixture issues) |
450 | 1480 | 0.05 to 0.075 | 0.002 to 0.003 |
Starting |
750 | 2450 | 0.075 to 0.1 | 0.003 to 0.004 |
Progressive |
1500 | 4900 | 0.1 to 0.13 | 0.004 to 0.05 |
Lead new cartridge into pocket and snug the Cartridge Mounting Screw using a T20 Torx Wrench.
Raise the cartridges using the 7mm Axial Adjusting nut and a 7mm Open Wrench to within 0.025mm (0.0010") of the Final Set Height.
Torque the Cartridge Mounting Screw to 45 in/Ibs or 5.0 Nm using a pre-set torque wrench fitted with a T20 Torx bit.
Raise the cartridges using the 7mm Acial Adjusting Nut and a 7mm Open End Wrench to the Final Set height for the milling cutter assembly to +/-0.003mm (+/_0.001").*
*If the cartridge is adjusting too far above the final set hight, loosen the Cartridge Mounting Screw and lower the cartridge to re-start the MIlling Cutter Assembly Adjustment Process