Rapid Response Cutting Tools

Our Rapid Response Cutting Tools Service is here to keep your production on track when problems strike. As the UK’s largest PCD manufacturer, we offer a unique combination of skill, speed, and flexibility. Our agile workforce can design and produce any cutter within days, whether you need a bespoke solution or a fast refurbishment.

Our founding company ethos of ‘The right tool for the right job’ means we always seek solutions, not problems, and our teams manage each project to ensure quality and speed from start to finish. With additional capacity dedicated exclusively to rapid response, our regular production schedule remains uninterrupted!

What Sets Us Apart?

Our commitment to agility has been central to Exactaform’s reputation.

We maintain flexible manufacturing processes that allow us to tackle urgent and complex orders without compromising quality.

While many companies employ JIT (Just-In-Time) and Lean Manufacturing, Exactaform takes this further by adapting our operations to meet demand instantly.

Never accept the status quo.

Passion & commitment to delivering exceptional quality.

Motivation and dedication to achieving true excellence.

PCD & Carbide Rapid Response

PCD Reamer/Milling Cutter Combination

By combining PCD reaming with a carbide milling cutter, we helped a customer increase productivity by 32%. When the customer experienced machine downtime, we designed and manufactured a new tool in just 7 working days.

Delivery: 7 working days.

PCD Countersink

For a customer needing three PCD Countersink Cutters urgently, we modified existing tools from stock to meet exact specifications, delivering them within 24 hours.

Delivery: 1 working day.

PCD Carbon Drill

A US-based company requested our specialised PCD carbon drill urgently. We customised the design to their specifications and shipped three drills overseas within 4 days.

Delivery: 4 working days.

PCD Multi-Step Form Drill

In a case requiring reverse engineering of a complex form drill, we produced a replacement tool in just 7 days, allowing the customer’s production to continue despite an unforeseen setback.

Delivery: 7 working days

Solid Carbide Form Tool

To address a production halt, we supplied a solid carbide form tool within 1 day while the PCD counterpart was in progress, minimising downtime.

Delivery: 1 working day.

Solid Carbide Milling Cutter

A customer urgently needed replacements after rejecting a batch from a competitor. Using our rapid response service, we produced the tool within 2 days.

Delivery: 2 working days.

Solid Carbide Form Tool (End Cutting Geometry)

We delivered a unique carbide form tool with end-cutting geometry that surpassed a competitor’s tool in durability, manufactured within 2 days.

Delivery: 2 working days.

Solid Carbide Form Tool (Precision)

This form tool required absolute precision, which we achieved using highly repeatable EDM technology, ensuring a quick, high-quality result within 2 days.

Delivery: 2 working days.

Our Rapid Response Capabilities

Exactaform’s rapid response service combines the technical, engineering, design, production, and quality control teams to ensure that each tool meets our high standards.

Whether for PCD or carbide tooling, our flexible processes allow us to be agile to urgent requests.

How quickly can I expect my tools with Exactaform’s Rapid Response Service?

Our rapid response times vary by tool type and complexity, typically between 1 and 7 days. We prioritise speed without compromising quality, aiming to get your tools back in operation as quickly as possible.

What kinds of tools does the Rapid Response Service cover?

Our Rapid Response Service covers a wide range of PCD and carbide tools, including custom cutters, form drills, milling cutters, and specialised tools designed for your application. We cater to both standard and bespoke requirements, ensuring every tool is manufactured to the highest standards.

How does Exactaform maintain quality with such quick turnaround times?

Exactaform combines skilled engineers, advanced machinery, and quality control processes to deliver both speed and quality. Our production environment and state-of-the-art CNC programming ensure accuracy in every tool.

Can Exactaform modify tools as part of the Rapid Response Service?

Yes, we offer customisation options to suit your specific needs. Our design engineers can modify existing designs or create bespoke tools to enhance performance and extend tool life, all while meeting urgent deadlines.

Is it possible to arrange a site visit to learn more about the Rapid Response Service?

Absolutely. We encourage our clients to visit our HQ, where you can observe our rapid response capabilities firsthand, see our advanced machinery, and meet the team responsible for delivering Exactaform’s unmatched PCD and carbide tooling solutions. You can also take a virtual tour of the building online here.