Skip to main content
Contact

Introduction to Standard Tooling

Standard Range Of PCD Cutting Tools

Exactaform’s standard range of PCD cutting tools offers industry-leading durability and performance for applications requiring precision and efficiency.
Learn more

Why Choose Exactaform?

Our PCD tools are designed specifically for non-ferrous abrasive materials, such as carbon fibre reinforced polymers (CFRPs), metal matrix composites (MMCs) and other challenging advanced materials. With over 40 years of expertise in PCD tooling, Exactaform has created a high-quality, off-the-shelf range ideal for both low and high-volume machining environments.

With our extensive experience and UK-based manufacturing, Exactaform stands out as a trusted partner for advanced PCD tooling solutions. Here’s what sets us apart:

Unmatched PCD Expertise

Our team of engineers and technical specialists bring unparalleled knowledge in PCD tooling for aerospace, automotive, and other precision industries.

UK-Based Manufacturing

All Exactaform tools are manufactured in our state-of-the-art UK facility, ensuring high quality, quick delivery times, and strict production standards. Our eco-friendly approach to tooling supports sustainable practices without compromising quality.

Value-Added Services

Our support doesn’t end at delivery. We offer guidance on cutting speeds, cycle time optimisation, and ongoing technical support to maximise the value of your tooling investment.

We Guarantee To Add Value

We are committed to showing our value upfront, which is why we offer a unique guarantee: we guarantee to add value before you spend a single penny with us.

PCD Flat Ended Slot Drills

Tool Description
Our PCD Flat Ended Slot Drills feature 2-flute designs with sharp PCD cutting edges for high resistance to abrasive wear. Each drill is manufactured with a precise sharp corner, but for added flexibility, we offer free modification to a customer-specified corner radius.

Machining Applications
These slot drills are ideal for trimming, slotting, and surface machining in CFRPs, MMCs, and other abrasive non-ferrous materials. Offering excellent surface finish and accuracy, they are a cost-effective solution for low-volume machining environments.

eco cut range exactaform (1)

 

Part No. DIA LOC REACH OAL
9992 ⌀2 6 8 60
9567 ⌀3 6 20 60
7956 ⌀4 6 20 60
8533 ⌀5 10 30 100
7840 ⌀6 10 30 100
7841 ⌀8 10 30 100
7842 ⌀10 12 30 100
7843 ⌀12 14 30 100
9993 ⌀16 14 50 50
9996 ⌀20 14 50 50
9276 ⌀1/8" 0.250"

0.750"

 3.00"
9277 ⌀3/16" 0.313" 1.000" 3.00"
9278 ⌀1/4" 0.375" 1.250" 4.00"
9279 ⌀5/16" 0.500" 1.250" 4.00"
9280 ⌀3/8" 0.500" 1.250" 4.00"
9281 ⌀1/2" 0.550" 1.250" 4.00"

 

PCD Ball Nose Slot Drills

Tool Description
Exactaform’s 2-flute PCD Ball Nose Slot Drills are manufactured with precision, featuring a full-radius ball nose for optimal form accuracy. Designed to withstand abrasive materials, these tools provide an efficient solution for precision machining.

Machining Applications
Perfect for trimming, slotting, or surface machining in CFRPs, MMCs, and other non-ferrous materials, these slot drills ensure a superior surface finish in low-volume machining setups.

Part No. DIA LOC REACH OAL
8219 ⌀2 6 10 60
8651 ⌀3 6 10 60
8193 ⌀4 6 20 60
8330 ⌀5 10 30 100
7836 ⌀6 10 30 100
7837 ⌀8 10 30 100
7838 ⌀10 12 30 100
7839 ⌀12 14 30 100
8157 ⌀16 14 30 100

 

PCD Thread Mills

For applications requiring precise thread forms, Exactaform’s PCD Thread Mills are engineered to deliver durability and accuracy. The PCD cutting edges last up to ten times longer than carbide alternatives, resisting tooth wear and breakdown in high-abrasion environments. Used widely in aerospace, automotive, and medical industries, our PCD Thread Mills are ideal for threading CFRPs, MMCs, and other abrasive materials.

pcd-thread-mills

 

Part No. DIA LOC REACH OAL
9997 M4 5 11 100
9998 M5 5.5 15 100
9999 M6 6 18 100
10000 M8 8 20 100
10001 M10 8.5 25 100
10002 M12 8.5 30 100

 

Custom Thread Solutions

We offer customised PCD thread mills from sizes M3 and above. Contact our team for a tailored quote.

General Drilling

Part No. DIA LOC REACH OAL
10023 ⌀3/16" 30 100 ⌀6 h6
10024 ⌀5mm 30 100 ⌀6 h6
10025 ⌀1/4 30 100 ⌀8 h6
10026 ⌀6mm 30 100 ⌀8 h6
10027 ⌀5/16" 30 100 ⌀10 h6
10028 ⌀8mm 30 100 ⌀10 h6

 

Aerospace Drilling

Part No. DIA LOC REACH OAL
10149 ⌀3/16" 30 100 ⌀6 h6
10150 ⌀5mm 30 100 ⌀6 h6
10151 ⌀1/4" 30 100 ⌀8 h6
15152 ⌀6mm 30 100 ⌀8 h6
15153 ⌀5/16" 30 100 ⌀10 h6
15154 ⌀8mm 30 100 ⌀10 h6

 

Solid PCD Drills

Exactaform is recognised as the premier manufacturer of solid PCD drills in the UK. Our solid PCD drills are available as semi-finished blanks, ready for customisation to your specific requirements. These drills are highly popular for their efficiency in abrasive material machining and their availability as off-the-shelf items allows for rapid delivery.

Applications
Our solid PCD drills are optimised for high-performance drilling in aluminium, CFRPs, MMCs, and complex material stacks. We tailor each tool’s geometry to match your specific application needs, and can accommodate custom requests for diameter, length of cut, and overall length. Standard drills are ready for dispatch within 2-3 working days.

solid-pcd-drills

 

Custom Drill Solutions

Get in touch

Modifications to the standard drill range, such as internal coolant channels or countersink features, can be arranged through our team.

One of the primary benefits of choosing solid PCD drills is their reworkability, allowing up to 40% savings through refurbishment.

What materials are PCD cutting tools best suited for?

PCD cutting tools are ideal for high-abrasion materials, including carbon fibre reinforced polymers (CFRPs), metal matrix composites (MMCs), and other non-ferrous materials.

Can I customise the standard range of PCD tools?

Yes, Exactaform offers customisation options on all tools in our standard range. Whether you need a specific corner radius, internal coolant channels, or a countersink feature, our team can tailor the tool to meet your precise requirements.

How quickly can Exactaform dispatch standard PCD tools?

Our standard range of PCD tools is typically available for dispatch within 2-3 working days. For more specific delivery timelines or custom orders, please contact our team directly.

Why should I choose Exactaform’s PCD tools over other materials?

PCD cutting tools provide superior durability and wear resistance compared to carbide and coated carbide tools. They last up to ten times longer in abrasive materials, offering cost savings and reducing tool replacement frequency, which is particularly valuable in aerospace and automotive applications.

Are PCD tools reworkable?

Yes, one of the significant advantages of PCD tools is their reworkability. Exactaform offers refurbishment services that can extend the tool’s lifespan and save up to 40% of replacement costs.