Tool Reconditioning

Our tool reconditioning services are designed to bring your used tools back to an "as-new" state, helping you save costs while keeping your production on track.

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By choosing to recondition rather than replace, you benefit from improved delivery times and enhanced tool performance, whether you need a single tool restored or a large batch.

Our team can recondition tools from any manufacturer, offering services such as re-brazing, re-tipping, and re-sharpening with exceptional precision. We even provide options to modify your tools for optimised performance, reducing your stock levels and improving productivity. Exactaform's "Refurb or Recycle" program takes a step further by contributing to environmental sustainability, helping you reduce waste and your carbon footprint while maintaining the highest standards of tool quality.

PCD Tool
Reconditioning

PCD (polycrystalline diamond) tools are known for their durability and resistance to abrasive materials, but they will still need replacing or refurbing from time to time. Our PCD reconditioning program is here to extend that life, using economical methods that restore the tool to its original performance standards.

pcd-tool-refurbishment-before

pcd-tool-refurbishment-after

Worn Tool Analysis

We assess the level of wear and select the best method to refurbish your PCD tool

Re-tipping

Replacing the worn PCD tip with a new one to provide a fresh cutting edge, eliminating wear and damage.

Re-brazing

For tools that allow it, we can reuse the PCD tip through re-brazing, reducing costs further.

Cutting Edge Restoration

We ensure every refurbished tool meets exact specifications, giving you peace of mind with each use.

Carbide Tool Reconditioning

With the right processes, carbide tools can have a significantly extended service life. Our state-of-the-art equipment and skilled engineers can restore step drills, reamers, form tools, core drills, and milling cutters to peak performance.

Damage Assessment

We conduct a detailed evaluation of each cutter to determine the optimal refurbishment approach.

Reverse Engineering

Our team can reverse engineer tools to ensure refurbishment meets exact specifications.

CNC Precision

With advanced CNC technology, we achieve consistent accuracy in every refurbishment, providing tools that perform as well as new.

Inspection Report

To give you full confidence, we offer a comprehensive inspection report with every refurbished tool.

Our Reconditioning Capabilities

Whether your tool requires a simple re-sharpening or a complete overhaul, Exactaform’s reconditioning service guarantees quality and consistency.

Steel Body, PCD Tipped Reamer

Carbide Step Drill

Steel Body, Carbide Tipped Reamer

What types of tools can Exactaform recondition?

Exactaform can recondition a wide range of tools, including, but not limited to PCD, carbide, step drills, reamers, and milling cutters. We service tools from any manufacturer, ensuring each one is restored to its optimal condition.

Can reconditioning really make a tool as good as new?

Yes, through our precise re-tipping, re-brazing, and re-sharpening processes, reconditioned tools are restored to "as-new" condition.

How does Exactaform’s "Refurb or Recycle" program benefit the environment?

Our "Refurb or Recycle" program helps reduce waste and conserve resources by reconditioning tools rather than discarding them. This program also includes options for scrap tool removal, minimising environmental impact and reducing your carbon footprint.

What are the benefits of tool reconditioning over purchasing new tools?

Reconditioning tools can provide significant cost savings, reduce stock levels, and maintain fast delivery times. It also offers flexibility for modifications to enhance performance, adding value to your investment in tooling.

How quickly can I get my refurbished tools back?

Our refurbishment services are designed to provide fast turnaround times. We work with you and can be agile to requests, ensuring your tools are back on your machines for when suits you.