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eco-cut: Durable and Cost-Effective PCD Tools

cutting costs, not corners

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eco-cut is a PCD tool range created for the unique needs of model board, graphite and plastic machining. These materials require tools that can withstand abrasive surfaces without the need for extreme durability suited for highly abrasive metals or composites. With eco-cut, you get tools that offer the durability and efficiency of PCD at a cost suited to applications that benefit from wear resistance, reliability, and affordability. Discover how eco-cut can streamline your model board, graphite and plastic machining processes, reduce downtime, and maintain consistent performance.

What is eco-cut?

eco-cut is our affordable PCD tool range designed for model board, graphite and plastic machining. These tools are designed to provide long-lasting wear resistance without the high cost of our high-precision PCD tools, making them a smart choice for applications that prioritise cost-effectiveness without sacrificing reliability. eco-cut is manufactured with Exactaform's PCD expertise, providing a solution that fits the budget and performance needs of businesses working with softer, abrasive materials like model board and plastics.

Who is eco-cut for?

eco-cut is ideal for businesses that need dependable performance in model board, graphite and plastic machining across a range of industries. 

It’s a perfect choice for those in sectors like: 

Prototyping and Mock-ups

Perfect for creating accurate prototypes with model board and plastic materials

Window and Door Manufacturing

Ideal for machining plastics and model boards in production applications.

General Industrial Modelling

Suitable for companies that require durable tools for shaping model board or similar materials.

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Versatile Milling

Suitable for a variety of milling purposes, from initial roughing to detailed finishing.
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Slotting

Precise, clean cuts for creating slots or grooves in modelboard.

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Profiling

Accurate profiling for detailed shapes and contours, allowing for custom designs.
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Chamfering

Ideal for creating bevelled edges, adding precision and detail.
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Finish Milling

Achieves smooth surface finishes for high-quality prototypes and models.

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Contour Cutting

Maintains accuracy in complex model board designs, reducing the need for secondary operations.

Why Choose Exactaform for Your Modelboard Machining Needs?

Exactaform has over 40 years of expertise in PCD tools, and our eco-cut range benefits from our longstanding experience in high-performance tooling. By choosing Exactaform, you benefit from:

Unmatched PCD Expertise

Our dedicated team of engineers, designers, and technical specialists understand PCD and its applications better than anyone.

UK-Based Manufacturing

eco-cut tools are manufactured in our state-of-the-art UK facility, ensuring quality and quick delivery times.

Strategic Services

Our team offers strategic guidance on cutting speeds, cycle time analysis, and ongoing support for optimising your processes.

Cost Efficiency Without Compromise

eco-cut delivers reliable Exactaform performance tailored for model board applications, providing durability and affordability at a suitable price point.

Interested in Learning More?

Fill out the contact form below, and one of our team members will get back to you to discuss how eco-cut can enhance your modelboard machining processes.

How is the eco-cut range different from Exactaform’s other PCD products?

The eco-cut range is specifically designed for model board, graphite and plastic applications, where durability and cost-efficiency are key. Unlike our premium PCD tools, which are designed for high-precision needs in industries like aerospace, eco-cut provides a budget-friendly option tailored for softer, abrasive materials.

How does eco-cut compare to traditional carbide tools?

eco-cut provides better wear resistance than carbide, resulting in fewer tool changes and longer-lasting performance in high-volume applications.

Can eco-cut be customised?

The eco-cut range is designed as a standard line of tools to keep costs low and ensure quick availability. If you’re looking for a bespoke solution, our main PCD tools may be better suited to your needs! If you’re unsure which product best suits your needs, get in touch, and one of our team members will be happy to help guide you to the right solution.

Is eco-cut compatible with high-speed machining?

Absolutely. eco-cut is ideal for high-speed operations in modelboard and other similar materials.

What support does Exactaform offer post-purchase?

We provide ongoing support, including tool refurbishing, regrinding, and strategic advice to ensure your tools continue delivering the best results.

Find out more from our team